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Automatic Dishwashers
W
hen a dishwasher is properly used, it will provide satisfactory results. There aretimes, however, when the dishwasher is blamed for poor performance. Perhaps
the customer does not know how to load the dishwasher properly or the wrong
amount of detergent was used—in some cases, the dishwasher might not run at all. Whatever
the case might be, it is up to the technician to either repair the dishwasher or instruct the
owner in its proper usage.
This chapter provides the technician with the basic skills needed to diagnose and repair
automatic dishwashers. The actual construction and features might vary, depending on
what brand and model you are servicing.
Principles of Operation
After placing the dishes properly in the dishwasher, the detergent is placed in the dispenser,
and the rinse conditioner is checked for the proper level. The door is closed, and the type of
wash cycle is selected. The door latch holds the door closed and activates the door latch
switch. This will complete the electrical circuit for the dishwasher to operate. If the door is
opened during the cycle, this will cause all operations to cease.
The timer will energize the water inlet valve, and water will begin to enter the tub. The
dishwasher does not fill with water like a washing machine. It is designed so that the tub
does not have more than two gallons of water in it at any one time. Should the timer switch
contacts fail to open during the fill cycle, a float switch assembly, located inside the tub, will
open the electrical circuit to the water inlet valve at a preset level.
The fill safety switch is part of the float assembly. Should the timer fail to open its switch
contacts, water will keep entering the tub until the float, located inside the tub, rises and
engages the float switch to shut off the water.
Note: The float switch will not protect againsta mechanical failure of the water inlet valve.
During the wash and rinse portion of a cycle, the heater element heats the water (on
some models) to at least 140 degrees Fahrenheit. This feature is built into the dishwasher
and is designed to save the customer money on the operating cost. Also, the customer does
not have to raise the water temperature of the water heater to 140 degrees Fahrenheit. He or
she only needs to set the water heater temperature at 120 degrees Fahrenheit. This will
prevent any member of the household from getting burned.
341
CHAPTER
342
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dishes (Figure 14-1). As the water runs off the dishes and back to the pump, it flows through
a filtering system. On some models, the filter is designed to separate most food particles
from the water so that they aren’t sprayed back onto the dishes (Figure 14-2).
At the end of a wash or rinse cycle, the water is pumped out of the dishwasher, flushing
the filter of any small food particles. The larger pieces of food are trapped on the pump
Front view of
dishwasher with
water circulating
in wash cycle
Side view of
dishwasher with
water circulating
in wash cycle
FIGURE 14-1
An outside view of
inside a dishwasher
tub with the water
circulating.
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C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
343guard, which must be cleaned out before the next use. On some models, the pump screen
removes food particles from the water, stores them, and then grinds them up as they are
washed down the drain. During grinding, some sounds will be heard. All dishwasher
models have some type of mechanism to dispense a rinse aid agent during the designated
rinse cycle. The rinse aid agent will not allow the water to stay on the dishes. This will
improve the drying time and prevent spotting and filming on the dishes.
At the end of the cycle, the heater element (Figure 14-3a) comes on (if selected) and helps
dry the dishes. Certain models have a fan that circulates the air to speed up the drying cycle,
FIGURE 14-2
An exploded view of a dishwasher pump, motor, and ilter assembly.Screw
Foreign object plate
Inlet protector
Chopper assembly
Sump
Pressure switch
Drain loop
(check value
molded inside)
Screw (4)
Accumulator cover
Accumulator
bottom
Filter assembly
Motor sheld
Screw
Motor subassembly
Shield-capacitor
Capacitor
Motor
Nut
Volute back
Face seal
Seal
Face seal-head carbon
Sump seal
joint
Impeller-weld assembly
Drain pump
Sump check valve
Separation screen
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basket
Detergent and rinse
conditioner dispensers
Upper
dishrack
Lower
dishrack
Lower spray
arm and
motor/pump
assembly
Heater Overfill
protector
Vent
FIGURE 14-3
aDishwasher
component locations.
thus making sure that the dishes dry evenly. Some models have a cool-dry cycle. This allows
the dishes to be dried without the heater element operating. Combined with the heated air
within the tub (from the wash cycle) and the dishwasher door opened a little bit, it will cause
the water that remains on the dishes to condense and roll off them. Figure 14-3a and b
illustrates component locations within the automatic dishwasher (under-the-counter,
portable, and dish drawer).
Safety First
Any person who cannot use basic tools or follow written instructions should
not attempt toinstall, maintain, or repair an automatic dishwasher. Any improper installation, preventive
maintenance, or repairs could create a risk of personal injury or property damage.
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345If you do not fully understand the installation, the preventive maintenance, or the repair
procedures in this chapter, or if you doubt your ability to successfully complete the task on
the automatic dishwasher, call your service manager.
Before continuing, take a moment to refresh your memory on the safety procedures in
Chapter 2.
Dishwashers in General
Much of the troubleshooting information in this chapter covers the various types of
dishwashers in general, rather than specific models, in order to present a broad overview
of service techniques. The pictures and illustrations that are used in this chapter are for
demonstration purposes only—they clarify the description of how to service an appliance,
and they in no way reflect any particular brand’s reliability.
Timer and
controls
Door
latch
Door
springs
Pump and
motor
Water valve
Vent
Wheels
FIGURE 14-3
bDishwasher
component locations.
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Spray arm
Control panel
Slide-out dish drawer
Double stack slide
out drawers
FIGURE 14-3
cDish drawer
dishwasher.
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347Location and Installation of a Dishwasher
Locate the dishwasher where there is easy access to existing drain, water, and electrical lines
(Figure 14-4). Be sure to observe all local codes and ordinances for electrical and plumbing
connections. It is strongly recommended that all electrical and plumbing work be done by
qualified personnel. The best location for the dishwasher is on either side of the sink.
2" Access hole
Sink at right
Alternate drain through
floor into separate trap
Electric outlet
Electric
outlet
Sink at left
Remove knock-out
plug in disposer
Drain air gap
2" Access hole
Sink at right
Sink at left
Electric
outlet
Remove knock-out
plug in disposer
Electric
outlet
“Y” branch tailpiece
Entry must be
above trap
FIGURE 14-4
Typical dishwasher installation for a left or right sink application.348
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sFor proper operation and appearance of the dishwasher, the cabinet opening should be
square and have the dimensions as shown in Figure 14-5. If the dishwasher is to be installed
in a corner, there must be sufficient clearance to open the door (Figure 14-6).
Take the time to read over the installation instructions and the use and care manual that
comes with every new dishwasher. These booklets will provide you with very important
information, such as:
•
Safety•
Tools needed for the installation•
How to remove the panels•
How to change the color of the panels•
Locating drain, water, and electrical supplies6"
6"
24"
20"
34¼" min.
7½"
2½"
1½"
90 90
Electrical, drain and
water supply lines
(entrances must be
confined to shaded
area)
Water or electrical
wiring on left
(depending on model)
Electrical wiring or
hot water line on right
(depending on model)
24 "minimum
FIGURE 14-5
Undercounter dishwasher cut-out dimensions.Dishwasher
door
2" min.
Dishwasher Countertop
FIGURE 14-6
Corner dishwasher
installation
dimensions.
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C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
349•
Positioning, aligning, and leveling the dishwasher•
Drain hose connection•
Water line connection•
Connecting the dishwasher to the electrical supply•
Securing the dishwasher in the opening you have selected•
Proper operation of the dishwasherMost important, read the warranty information that is supplied with the dishwasher.
Functions and Cycles
Dishwashers are similar to automatic clothes washers. They apply three kinds of energy on
the things to be washed. These forces are:
•
Mechanical energy Water that is sprayed onto the dishes by the motor and pumpassembly to remove the food particles. Detergent is added to aid in cleaning of the
dishes.
•
Heat energy Using hot water (120 to 140 degrees Fahrenheit) to liquefy the fatsand greases on dirty dishes. If the water temperature falls below 120 degrees
Fahrenheit, the customer must select the water heating option (if available).
•
Chemical energy Detergent dissolves the fat and grease off the dishes and keepsthe soils suspended in the water to be removed later in the cycle.
Rinse aids are added to the rinse cycle to prevent water spotting of the dishes and to
prevent the water from clinging to the dishes. A rinse aid agent will allow the dishes
to dry quicker.
Dishwashers perform four basic functions that are modified and put together in different
ways to create the various cycles. The four functions are:
•
Fill•
Wash/rinse•
Drain•
DryAs with clothes washers, the only difference between the wash and rinse cycles is the
presence of detergent in the wash water. The mechanical activities that make up a wash and
a rinse cycle are basically the same function.
Unlike clothes washers, most dishwashers fill and begin to wash (or rinse) at the same
time. The functions are put together in various ways to make up different cycles. For example:
•
Normal wash cycle A single or double wash with several rinses and a dry.•
Heavy wash cycle Adds a wash to the normal wash cycle.•
Pots and pans Similar to the heavy wash cycle, but this cycle heats the water inthe wash cycles and (on some models) also heats the rinse cycles. On certain
models, the timer will not advance until the water temperature is 140 degrees
Fahrenheit. This will extend the total time of operation. Depending on the model,
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P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sthe cycle time can increase from 15 minutes to 2 hours. (Check the use and care
manual for exact details.)
•
Light wash cycle This cycle is like the normal wash cycle, but minus a wash cycle.•
Rinse and hold Two rinses for holding dishes to wash later.Water Temperature
The temperature of the incoming water is critical to the operation of a dishwasher. Most
dishwashers have heaters, and some have delay periods that extend the time during which
water is heated to a specified point, but this does not fully compensate for low temperature
of the water supply. You can check the temperature of hot water at the sink nearest to the
dishwasher with a thermometer. Open the hot water faucet. Let the water run until it is as hot
as possible, and then insert the thermometer into the stream of water. On some models, if the
thermometer reading is below 140 degrees Fahrenheit, you will have to raise the water heater
thermostat setting. On other models, the dishwasher was designed to operate with water
temperatures as low as 120 degrees Fahrenheit. These models have longer detergent wash
periods that allow 120-degree Fahrenheit supply water to be heated up to a temperature that
gives good washability results. The dishwasher delay periods occur in only one, two, or three
of the water fills, and do little for the remaining rinses. Except during delay periods, the
water is not in the dishwasher long enough to be heated adequately.
Water Temperature Above 150 Degrees Fahrenheit
It is not recommended to have the water temperature above 150 degrees Fahrenheit in a
domestic dishwasher; above this temperature, certain components in the dishwasher might
be adversely affected.
Water Temperature of 150 Degrees Fahrenheit
A water temperature of 150 degrees Fahrenheit is the ideal temperature for a mechanical
dishwasher. Detergent action and the dissolving of grease are at the maximum at this
temperature. Drying of most materials in the dishwasher will be satisfactory.
Water Temperature of 140 Degrees Fahrenheit
Water temperature of 140 degrees Fahrenheit is the minimum temperature recommended
by most dishwasher and detergent manufacturers. At this temperature, detergent is still
quite active, and most fats are dissolved so that they can be emulsified in the water by the
detergent and washed down the drain. Drying will be fair to poor, as water temperature in
the last rinse is lowered toward 140 degrees Fahrenheit in some models. Some improvement
in drying is possible if a liquid wetting agent is added to the dispenser.
Water Temperature Between 130 and 140 Degrees Fahrenheit
Water temperature between 130 and 140 degrees Fahrenheit is outside the range for most
dishwasher operations, and users will have to exert special care if they are to obtain
satisfactory results. The cleaning action of detergents and the dissolving of fats are
gradually reduced as temperatures drop below 140 degrees Fahrenheit, so the dishes will
probably have to be rinsed well before putting them into the dishwasher. Satisfactory
drying becomes less likely as water temperature becomes lower. Some dishwashers have
an optional feature which will increase the temperature of the water in the tub at different
points during the cycle.
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C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
351Water Temperature Between 120 and 130 Degrees Fahrenheit
Water temperature between 120 and 130 degrees Fahrenheit will aggravate all of the conditions
and problems mentioned for the 130- to 140-degree range. Very few fats will dissolve, so the
greasy buildup in the lower areas of the tub will be accelerated. Sudsing and foaming are
more likely to increase. Detergent action is further reduced, so pre-rinsing of the dishes
becomes even more important. The water heat feature will most likely have to be used.
Water Temperature Below 120 Degrees Fahrenheit
Because of poor washing, grease buildup, poor drying, and foaming, it is unlikely that
the dishwasher will perform to the user’s satisfaction if the water supply is less than
120 degrees Fahrenheit.
The Detergent
The kind and amount of dishwasher detergent that is used is an important part of getting
the dishes clean. Different brands of dishwasher detergent contain different amounts of
phosphorous, which works to soften water and prevent water spots. If the water is hard,
you will have to instruct the customer to use a detergent with a higher phosphorous
content—above 12 percent. If the water is soft, the customer can use a low-phosphorous
dishwasher detergent. Some areas restrict the phosphate content to 8 percent or less. This
means that the customer will have to increase the amount of detergent used in those areas
where the water is hard. This is done by adding 1 teaspoon of dishwasher detergent
manually in the main wash cycle for each grain of water hardness above 12 grains (general
guideline: minimum of three teaspoons) (water hardness is measured in grains):
•
0 to 3 grains for soft water•
4 to 9 grains for medium-hard water•
10 to 15 grains for hard water•
Over 15 grains for very hard waterIf the hardness of the water supply is unknown, contact the local water department.
If the user is using a concentrated detergent, then advise them to use half the amount
recommended earlier.
If the water is above 15 grains, the dishwasher will not perform properly (spots and film
will appear on dishes), and a water softener will have to be added to the dishwasher water
inlet supply.
Always instruct the user to use automatic dishwasher detergent only. The use of soap,
hand dishwashing detergent, or laundry detergent will produce excessive suds and will
cause flooding and damage to the dishwasher.
Loading the Dishwasher
To obtain the optimum cleaning performance from a dishwasher, the most important factor
is loading the dishwasher properly (Figure 14-7). When placed in the dishwasher, the dishes
should be positioned in relation to the wash action. The dirtiest side of the dishes should
face the source of the water spray. Glasses, cups, and bowls should be positioned slanted
and with the bottoms up to prevent any water from collecting on the bottoms. The flatware
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and care guide. Any metal items that are loaded into the dishwasher should not touch one
another unless they are made from the same materials. Any contact from dissimilar metals
could result in permanent damage to the item. Do not place the silverware or dishes crowded
together; this will prevent the water from reaching all of the soiled items. Delicate items
should be positioned on the racks so they do not move around and cause breakage or
chipping. Remember, for optimum cleaning, never overload the dishwasher.
Types of Dishwasher Systems
The basic dishwasher cycles, regardless of manufacturer, will perform the same basic
functions when cleaning the dishes. One complete cycle consists of a water fill, water
circulation with detergent (wash cycle), then the water is pumped out (drain cycle), again
there is a water fill, water circulation without detergent (rinse cycle), and a drying cycle
(heated or air only).
Upper dishwasher rack
Lower dishwasher rack
FIGURE 14-7
Proper loading of the
dishes in the
dishwasher upper and
lower racks.
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353Water Fill Cycle
All dishwashers have a timed water fill. The dishwasher timer (mechanical or electronic)
controls the amount of water that enters the dishwasher. In most cases, the customer’s water
pressure entering the home will dictate the quantity of water allowed in the dishwasher. If the
home has low water pressure, the dishwasher might encounter problems filling completely,
which will lead to not enough water to wash the dishes. Every dishwasher has an overfill
protection device called a float and switch to protect the dishwasher from overfilling. If the
water pressure is high, the float and switch will turn off the water inlet valve to prevent
flooding, regardless of how much fill time is left on the timer. Each dishwasher has a specific
time allotment for the amount of water needed for proper washing. The fill system for the
dishwasher will consist of the water inlet valve and the overfill protection device (Figure 14-8).
Water Circulation Systems
The wash phase begins after the water that entered the tub has reached the correct level.
This is the beginning of the wash cycle with detergent added. Next, the water pump
assembly begins to circulate the water and detergent (Figures 14-1 and 14-9). For a specific
period of time, the soil is removed from the dishes with water heated to 140 degrees
Fahrenheit and mixed with detergent. When the dishwasher stops and goes into the next
phase, the dirty dishwater is pumped out through the drain hose. Then the rinse phase
begins. This phase is the same as the wash phase but without the detergent. Some models
have two or three spray arms to spray water onto the dishes.
Dishwasher water inlet valve
Dishwasher loat switch assemblyFloat
Standpipe
Gasket
Micro switch
Standpipe nut
FIGURE 14-8
The water inlet valve and the overill protection device.354
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sPower Shower
Tub Back
Telescoping Power
Tower
Wash Water
Self-Cleaning Filter
with Fine Mesh Screen
Pump
Back Flow
Valve Closed
Soil
Collection
Chamber
Filter
Check
Valve
Drain Line
Check Valve
To House Drain
Wash/Drain
Diverter Valve
Multi-Front
Wash Arm
Filtered Water
Return
Inlet
FIGURE 14-9
Various types of water distribution systems used in dishwashers.Motor/Pump Assemblies
After the water has stopped entering the dishwasher, the timer contacts close to begin the
wash/rinse cycle, and the motor and pump assembly will begin to run. The shaft of the
motor is connected directly to the pump assembly. There are many different types of motor
and pump assemblies manufactured (Figure 14-10). All of these motor and pump assemblies
accomplish the same thing. They circulate water throughout the tub, and most of them drain
the water out of the tub, too. Some models add a separate drain pump motor for draining the
water from the dishwasher tub.
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355Overhead Spray
Coupling
Upper Spray Arm
Lower Spray Arm
Sump
Aqua Sensor
Flow Through
Heater
Feed Tube
FIGURE 14-9
Various types of water distribution systems used in dishwashers. (continued)356
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Spray Arm
Middle Spray Arm
Water Inlet
Drain Tube
Accumulator
Check Valve
(in Drain Hose)
Heating
Element
Sump and Motor
Assembly
Float
Lower Spray Arm
Dispenser
Assembly
Door Latch Assembly
Electronic
Control Board
(Interconnect
Board Underneath)
Active
Vent
Inner Feed Tube
Control
Panel
FIGURE 14-9
Various types of water distribution systems used in dishwashers. (continued)Dishwasher Filtering Systems
Many dishwasher models incorporate some type of wash/rinse water filtering system to
separate the food particles from the wash/rinse water (Figure 14-11). This will prevent the
food particles from being deposited back on the dishes.
Dispensing Systems
Over the years manufacturers have developed many types of systems used to dispense
detergent and rinse agent into the tub (Figure 14-12). A dispensing system must be able to
dispense detergent in the wash cycle and also dispense the rinse agent in the rinse cycle.
Most dispensing systems used today are electrical or mechanical in nature.
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357Top Spray
Upper Spray Arm
Lower Spray Arm
Power Clean
FilterModule and Motor
Sound-Lock*
Tuned absorber
Nut
Bearing
Seal
Water Tube
Spray Arms
Upper Impeller
Lower Impeller
FIGURE 14-9
Various types of water
distribution systems
used in dishwashers.
(
continued)358
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sDrying Systems
Manufacturers also have used various systems for the drying phase. The drying phase
begins with the water fill. When a hot water supply is used in the washing phase, that will
assist in the drying process. When the dishes are heated by the hot water, they are better
able to evaporate the water during the dry cycle. Most dishwashers are equipped with an
electric heating element (Figure 14-13). Some models are also equipped with a blower motor
assembly to circulate the heat within the dishwasher during the heating cycle. Other models
use natural convection to direct the air flow in the drying process. Cool air enters the
dishwasher tub and is heated, and then the heated air rises and absorbs the moisture,
escaping through the vent in the dishwasher door. Various types of vent systems are used
(Figure 14-14).
Upper
Spray Arm
Lower
Spray Arm
Ultra Wash II
Soil Removal
System
Pump
Third Level
Spray
Heating
Element
Normal Water
Fill Level
Motor
FIGURE 14-9
Various types of water distribution systems used in dishwashers.PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
359Spray Arm Bolt
Spray Arm
Screw
Filter Body
Heater
Screw
Washer
Upper Impeller
Macerator Blade
Spacer Plate
Impeller Shroud
Pump Plate
Pump Gasket
O-Ring
Lower Impeller
Water Seal
Gasket
Screw
Housing
Clamp Ring
Water Shield Fan
Motor
Tolerance Ring
O-Ring
Diffuser
Screw
FIGURE 14-10
aThis is an older-model
dishwasher motor and
pump assembly
manufactured by
Frigidaire. This system
is a direct drive
system. In the wash/
rinse cycle, this type
of motor/pump
system turns
clockwise. In the drain
cycle, the motor/
pump system
reverses the direction
to drain out the water
from the tub.
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Seal Washers
Outlet for Wash Arm
Upper Wash Arm
Nut for Wash Arm
Center Wash Nozzle
Lower Wash Arm
Lower Wash
Arm Gasket
Screws - Strainer to
Module (6 Used)
Strainer
Micro Mesh Filter
Bearing and Nut
for Wash Arm
Support for Wash Arm
Back Flush Arm
Power Module
and Components
Pulley for Pump
Mounting
Clips
Mounting
Bracket
Motor
Switch
Drive
Motor
Drive
Belt
Motor
Pulley
FIGURE 14-10
b This is an older model manufactured by Jenn-Air/Maytag. This model utilized a beltdrive system, where the motor will operate a separate pump for wash and drain.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
361Spray Arm
Support
Sump
Tub Bottom -
For Reference Only
Pump Connector
Connector Clamp
Support Nut
Mechanism
Hanger
Pump
Mounting
Screw
Complete Motor
Pump Mechanism
Pump
Housing
Clamp
Trap
Plug
Sump
Clamp
FIGURE 14-10
d This is the newer-style motor andpump assembly manufactured by General Electric.
The motor is an induction motor with a capacitor. It is
quieter and more energy eficient.
FIGURE 14-10
e This is an older model of adishwasher motor and pump assembly manufactured
by Whirlpool. This system is a direct drive system.
The motor turns in one direction for wash and turns
in the other direction for drain.
FIGURE 14-10
cThis dishwasher motor
and pump assembly is
an older model
manufactured by
General Electric. This
model uses a shaded
pole motor and only
turns in one direction.
To drain the water
from the tub, this
model uses a
solenoid coil to open
a valve to drain the
water.
362
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Arm
To Lower Spray
Arm
Non-Return
Valve
Drain Pump
Cover
Drain Pump
Operating Capacitor
Circulation
Pump
Pressure
Switch
Thermostat 55/85°C
(NTC/85°C)
NTC
Aqua Sensor
FIGURE 14-10
f This motor and pumpassembly is a Whirlpool model. This model
uses a system for separating the food
particles from the recalculating water. It
will then lush the food particles down the
drain, keeping the water in the tub cleaner
during the wash cycle.
FIGURE 14-10
g Here is another modelmanufactured by Whirlpool. This dishwasher motor/
pump assembly is a direct drive system without a
separate pump-out motor.
FIGURE 14-10
h This model is manufactured by Bosch.It utilizes a direct drive system.
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C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
363FIGURE 14-10
i This is a Miele model. Due to thecloseness of the components, this model will have to
be removed from its installation housing to be
repaired.
FIGURE 14-10
j This model is manufactured byFrigidaire. It uses a separate drain pump motor to
drain the water from the dishwasher tub.
Step-by-Step Troubleshooting by Symptom Diagnosis
In the course of servicing an appliance, you might overlook the simple things that could be
causing the problem. Step-by-step troubleshooting by symptom diagnosis is based upon
diagnosing the malfunctions, with possible causes arranged into categories relating to the
operation of the dishwasher. This section is intended only to serve as a checklist to aid in
diagnosing a problem. Look at the symptom that best describes the problem you are
experiencing with the dishwasher, and then proceed to correct the problem.
Before testing any electrical component for continuity, disconnect the electrical supply
to the appliance.
No Water to Dishwasher
1. Is the water turned on?
2. Is there voltage to the water inlet valve solenoid?
3. Is the water inlet valve solenoid defective? Disconnect the electrical supply, and
check the solenoid coil with an ohmmeter.
4. Is the water valve plunger stuck? Disassemble the water valve and check.
364
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Fine Mesh
Nozzle
Lower Spray Arm
Seal Rings
Screw
Pump Cover
Tower Nut
Screw
Filter Base
Back Flush Arm
Filter
Support for Wash Arm
Upper Discharge Housing
Screw with “O” Ring
Recirculating Impeller
Lower Pump Cover
FIGURE 14-11
a The LG dishwasheriltering system grinds up the food
particles before disposing the food
waste down the drain.
FIGURE 14-11
b This type of iltering system used by Maytagallows the food particles to be trapped by the iltering screen
before the water enters the recalculating pump.
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C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
365Cleaner water
escapes back
into the tube
through opening E.
A small portion,
approximately 5%,
enters tube B.
Is directed
to the upper
spray arm.
Most of the water
pumped by the
lower impeller.
Water lows
through the
separation chamber
lushing food particles.
Out through
drain port H
which is connected
to the drain hose.
To seal
opening E.
Lifts valve
F off
it’s seat.
Through tube G. Drain
The lower impeller
pumps water.
Note:
All drain water must low through the soil separation chamber.G
H
F D
B
E
Soil Separation
Lifts valve D
off it’s seat.
E D
B
G C
F
And enters the
soil separation
chamber. Food
particles settle to
the bottom of the chamber.
Wash and Rinse
Drain
Water will not
low from the
drain because
water pressure
is too low.
Drain
Start
Start
A
A
FIGURE 14-11
c The Frigidaire dishwasher iltering device. This is an internal view of the watercirculating through the pump as the food particles are separated from the wash/rinse water.
366
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sFood particles
separated from
water
Sump
Sump
Check
Valve
Auxiliary
Pump
Auxiliary
Pump
Main
Pump
Drain Solenoid
Collection
Chamber
Check
Valve
Check
Valve
Check
Valve
Collection
Chamber
FIGURE 14-11
d In this Whirlpool dishwashermodel, the food particles are contained in a
separate chamber to be disposed of in the
drain cycle.
FIGURE 14-11
e This type of iltering systemmanufactured by General Electric will separate the
food particles during the wash/rinse cycle and
dispose of the food particles in the drain cycle.
FIGURE 14-11
f General Electric models with and withoutauxiliary pump motor. This motor removes all remaining water
in the tub.
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367Bimetal
FIGURE 14-12
a A bimetal activated dispenser used ina Maytag dishwasher. Current passing through the
bimetal will warp it, releasing the detergent.
FIGURE 14-12
b This mechanical dispenser was manufactured by General Electric.It is the rotation of the timer and cam that moves the lever that releases the
detergent cup and rinse agent.
Conditioner dispenser valve
Solenoid
Wire harness
Nozzle
nut
Dipstick
Washer
FIGURE 14-12C
This Maytag dishwasher uses an electricsolenoid to activate the detergent dispenser.
Rinse agent
dispenser
Detergent dispenser
368
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Draw Bar
Dual Wax
Motors
Wire
Connector
FIGURE 14-12
dWax motors are used
to activate both the
detergent and rinse
agent dispensers in a
Whirlpool dishwasher.
FIGURE 14-13
cA blower motor
assembly used by
Jenn-Air to aid in
drying the dishes.
Element
Spring
Clip
Mounting
Bracket
Thermal
Limiter
Ground Wire
Grommets
Washer
Element
Retaining
Nuts
Dryer Heating
Element
Blower
Motor
Blower
Motor
Cover
Blower
Fan Wheel
Thermal
Protector
~
Blower
Wheel
FIGURE 14-13
a The electric heating element islocated within the dishwasher tub area on most
models.
FIGURE 14-13
b Some dishwasher models use aforced air blower to force the moisture out of the
dishwasher and through the vent.
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369FIGURE 14-14
dThe powered vent is
located next to the
electronic control
behind the front panel
on the dishwasher.
FIGURE 14-14
a This vent design byFrigidaire allows heated air to
escape but keeps the water in the
dishwasher tub during the wash/
rinse cycles.
FIGURE 14-14
b This active vent designed by GeneralElectric will close during the irst ill cycle and remain
closed until the drying phase.
Inner Door
Control Panel
Active Vent
Spring
Shaft
Active Vent
Motor
Active Vent
Feedback Switch
Cam in Open Position
Cam
FIGURE 14-14
c This powered vent by Whirlpool closes the vent during the wash/rinsecycles, and in the drying phase the wax motors will open the vent.
Vent Closed Vent Open
Wax
Motor
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P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s5. Is the water valve inlet screen blocked? Turn off the water supply and remove the
water supply line to inspect the screen.
6. Is the water fill line that goes to the water valve kinked? Check visually.
7. Is the water siphoning out of the dishwasher while it is filling? Check the drain
hose installation.
8. Are the door latch switches working? Test switch(es) for continuity.
9. Is the float assembly stuck? Check for obstructions. Check assembly and test float
switch for continuity.
10. On electronic models, run the diagnostic test mode.
11. Check for loose or burned wires.
12. Check the float assembly and float switch.
Low Water Charge
1. Is there adequate water pressure to the water inlet valve? Pressure should be
between 15 and 120 pounds per square inch.
2. Is the water volume adequate? Take a quart container and fill it at the tap. The
water must fill the container in seven seconds or less.
3. Is the water valve inlet screen clean? Turn off the water supply and remove the
water supply line to inspect the screen.
4. On portable models, check the aerating snap adapter on the faucet.
5. Is the timer defective? Disconnect the electric supply and check the switch contacts
for continuity.
6. Is the electronic control functioning properly? Run the test mode.
7. Is the float switch improperly positioned? Is the switch defective? Disconnect the
electric supply and check the switch contacts for continuity.
8. Is the water fill line that goes to the water valve kinked? Check visually.
9. Check the service manual for the model you are servicing for the correct water level
in the tub when the fill cycle ends.
Poor Washability on the Upper Rack
1. Is the upper spray arm turning?
a. Are the holes in the spray arm plugged?
b. Check to see if the spray arm is split.
c. Is there uneven loading of the dishes?
d. Check the filter assembly for blockage.
e. Check the lower impeller to see if it is defective or blocked with debris.
f. Are any objects protruding down that might prevent the upper spray arm from
rotating?
2. Is the water charge okay?
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C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
3713. What is the temperature of the water entering the tub? Is the temperature at
140 degrees Fahrenheit?
4. Is the consumer using the proper amount of detergent?
5. Is the detergent dispenser functioning properly?
6. Are the dishes loaded properly? Ask the user to load the dishwasher so that you
can observe whether he or she is loading the dishwasher properly.
7. On some models you may have to check the filters for blockages.
Poor Washability in the Lower Rack
1. Is the lower spray arm turning?
a. Are the holes in the spray arm plugged?
b. Check to see if the spray arm is split.
c. Is there uneven loading of the dishes?
d. Is the spray arm binding on the housing?
e. Are any objects protruding down that might prevent the lower spray arm from
rotating?
2. Is the water charge okay?
3. What is the temperature of the water entering the tub? Is the temperature at
140 degrees Fahrenheit?
4. Is the consumer using the proper amount of detergent?
5. Is the detergent dispenser functioning properly?
6. Are the dishes loaded properly? Ask the user to load the dishwasher so that you
can observe whether he or she is loading the dishwasher properly.
7. On some models you may have to check the filters for blockages.
Poor Drying
1. Is the water hot enough? Check the water supply temperature. On certain models,
check to see if the cycle extender is functioning properly.
2. Is the heater working?
a. Check the wiring.
b. Check the timer or the electronic control board.
c. Check for the correct voltage.
d. Check the heater itself.
e. Check the heater fan assembly.
3. Is a wetting agent being used? Check wetting agent level.
4. Check the door baffle.
5. Check the vent system.
6. Suggest that the user open the door a little after the dry cycle has been completed.
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1. Is the spray arm turning? Is it split? Are any of the holes blocked with debris? If so,
this can cause the water to spill out of the tub.
2. Is the tub gasket in place? Check the corners especially. Worn tub or corner gaskets
will cause water to leak out of the corners.
3. Did you check the vent baffle gasket?
4. Some models have a corner gasket located in the inside front of the tub. Check to
see if it is in place.
5. Check to see if the tub is not overcharged with water. Too much water will spill
over the front tub flange.
6. Does the door close properly and tightly where the latch fits the strike?
7. On some models, are the gasket clips in place? These clips secure the gasket to the
tub.
8. Is the dishwasher loaded properly? Ask the user to load the dishwasher so that you
can observe whether he or she is loading the dishwasher properly.
9. Check to see if the dishwasher is draining properly. Inspect the drain hose where it
enters the drain.
10. Most important, is the dishwasher level?
11. Check the door liner for any cracks.
12. Check to see if the wetting agent dispenser is working properly. Too much wetting
agent will cause sudsing. Also check the gasket between the door and the dispenser.
Water Leaks at Sides, Top, or Bottom of Dishwasher
1. Check the side inlet tube on the side of the dishwasher.
2. Check to see if water is leaking out from the pump assembly.
3. Check the motor seals for water leakage.
4. Does the tub have a hole in it? Is the tub rusted out?
5. Check the nut on the water inlet port. Is it tight?
6. Are the heater element nuts tight?
7. Check to be sure that all screws are tight (motor and pump assembly, upper rack
screws, etc.).
The Dishwasher Cycle Will Not Advance (But the Lights Will Come On)
1. Is there voltage to the timer motor or electronic control board?
2. Are the cams in the timer rotating?
3. Is the dishwasher wired correctly?
4. Check to see if the timer is jammed.
5. Check to see if the selector switch is defective.
6. On electronic models, run the test mode.
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373The Dishwasher Cycle Will Not Advance Past Start
1. Is the thermostat functioning properly? The thermostat must be flush with the
underside of the tub.
2. Check for correct timer settings.
The Detergent Cup Won’t Open
1. Is there voltage to the solenoid?
2. Is the detergent mechanism properly adjusted?
3. Check to see if there is any binding at any point.
4. Check to see if any dishes are preventing the detergent cup door from opening.
The Detergent Cup Won’t Close
1. Check the detergent cup actuator and cams.
2. Check to see if there is any binding at any point.
3. Is the detergent mechanism adjusted properly?
The Main Motor Won’t Operate
1. Check for continuity at the start and run windings. Check the motor for a shorted or
grounded winding.
2. Is there voltage to the motor?
3. Is the motor jammed? Check for foreign debris in the pump assembly.
4. Check to see if there are any loose wiring terminals or burned wires.
5. Check to see if the motor assembly is wired correctly.
The Motor Runs but Goes into Overload
1. Check the relay.
2. Is there any binding? Check the pump assembly for broken pieces of glass.
3. Be sure you have the correct voltage and the correct polarity.
4. Check to see if the motor windings are shorted.
5. Some models have a run capacitor. Test the run capacitor.
Door Liner Hits Side of Tub in Undercounter Models
1. Check to see if the tub is square.
2. Check the installation, and correct as needed.
Dishwasher Won’t Start
1. Is there voltage to the dishwasher? Check the plug, circuit breaker, or fuse box. Also
check the wires in the junction box, located behind the lower front panel.
2. Check the door switch for continuity of the switch contacts.
3. Check the selector switch for continuity of the switch contacts.
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5. On electronic models, check the electronic control board.
6. Check for any wires that might have come off the timer or switches.
The Dishwasher Repeats the Cycle
1. Check the timer contacts; they should be open in the “off” position.
2. Check to see if the timer motor wires are shorted.
Wetting Agent Assembly Leaks
1. Open the door assembly, and check for leaks in the holding tank.
2. Check the wetting agent assembly for proper operation.
Water Siphons Out Through the Drain Pipe While the Dishwasher Is Trying to Fill
1. Is the drain line properly installed?
2. Check the installation instructions for proper installation.
Common Washability Problems
If there are no mechanical problems with the dishwasher’s operation and the complaints are
that the dishwasher will not clean the dishes properly or that the glassware is cloudy, etc.,
the next step will be to look at the best possible cause for the problem that the customer is
experiencing with the dishwasher. Then proceed to correct the problem. If necessary,
instruct the user on how to get better results from the dishwasher.
Poorly Cleaned Dishes
On occasion, there might be some food particles left on the dishes at the end of the cycle.
•
Possible cause: Water temperature might be too low. Remember, the water temperatureshould be 140 to 150 degrees Fahrenheit as it enters the dishwasher tub.
•
Solution: Check the water temperature at the closest faucet. Let the water from the hotwater tap run before starting the dishwasher in order to clear the water line of any
cold water.
•
Possible cause: Not enough detergent for the degree of water hardness or for theamount of dirty dishes to be cleaned.
•
Solution: Use 1 teaspoon of detergent for each grain of hardness, with 3 teaspoons ofdetergent, at a minimum, in soft water. The dishwasher will require extra detergent
for greasy pans.
•
Possible cause: The detergent was placed in the wrong side of the dispenser cup.•
Solution: Instruct the user on how to fill the dispenser, and have the user reread theuse and care manual so that the detergent is placed in the correct dispenser for the
cycle that is selected.
•
Possible cause: Improper loading of the dishes into the dishwasher.PART VI
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3751. Blocking the spray nozzle. If a large bowl or pot is placed over the center of the
lower rack, this will block the spray nozzle washing action when the lower rack
is pushed in.
2. Larger items that shield smaller items from the washing action.
3. Observe to see if there is a nesting of the bowls or silverware so that the water
cannot reach all surfaces.
4. The spray arms are blocked from turning, for example, tall items or an item that
fell through the racks.
5. If an item blocks the detergent dispenser from opening, this will not allow the
detergent to mix with the water.
•
Solution: Instruct the user to reread the use and care manual for the properinstructions on how to load the dishes for proper cleaning.
•
Possible cause: Improper filling of water in the tub. Water pressure must be between15 and 120 pounds per square inch. After the fill has stopped, check the water level
in the tub. On most models, it should be even with the heating element in the
bottom of the dishwasher.
•
Solution: If the water pressure is low, be sure that no other faucets are in use whilethe dishwasher is operating.
•
Possible cause: Not enough hot water.•
Solution: Instruct the user to use the dishwasher when the hot water is not beingused for laundry, baths, or showers.
•
Possible cause: If the dishwasher detergent is old and caked, it will not dissolvecompletely.
•
Solution: Instruct the user to use fresh detergent and always store it in a dry place.Etching
Etching occurs when the glass is pitted or eroded. It appears as a permanent film on the
glass. The beginning stages of etching can be identified by an iridescent look—shades of
blue, purple, brown, or pink when the glass is held at an angle to the light. In the advanced
stages of etching, the glass surface appears frosted or cloudy.
•
Possible cause: Certain types of glass will etch in any dishwasher with thecombination of soft water, the alkalinity of dishwasher detergents, and heat.
•
Solutions: There is no way to remove the filmy appearance caused by etching; thedamage is permanent. There is no way to predict what glassware might be affected—
it is not related to the cost or quality of the glass. To prevent etching from recurring:
•
Adjust the amount of detergent according to the water hardness.•
Adjust the water temperature so that it enters the dishwasher at approximately140 degrees Fahrenheit.
•
Recommend to the customer that the Energy Saver dry cycle be used.•
Instruct the customer not to manually pre-rinse the dishes before loading theminto the dishwasher.
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Discoloration (red, black, or brown) might be present on the dishwasher interior or dishes.
•
Possible cause: If iron or manganese is in the water, the dishes and/or the interior ofthe dishwasher might turn red, black, or brown.
•
Solution: A rust remover can be used to remove the discoloration from the dishwasherinterior. With the dishwasher empty, turn to the rinse and hold cycle, and start the
dishwasher. During the fill, open the door and add 1/2 cup of rust remover to the
water. Allow the dishwasher to complete the cycle. Then start the dishwasher on the
normal wash cycle, with detergent but without dishes. To keep this condition from
returning, the customer might have to install special filters to remove the iron and
manganese. Use a rust remover according to the manufacturer’s recommendations
to remove the discoloration from the dishes and the glassware.
Lime Deposits on the Dishwasher Interior
•
Possible cause: If there is a lot of calcium in the water, a lime film or deposit mighteventually build up on the interior surfaces of the dishwasher.
•
Solution: You can try one of the following methods:•
Use a mild scouring powder and a damp cloth to clean away the lime deposit.•
With the dishwasher empty, turn the timer to the rinse and hold cycle. Duringthe fill portion, open the door and add 1/2 cup of white vinegar to the water. Let
the dishwasher complete the remaining cycle. Do not use detergent. After the
cycle is completed, run the dishwasher with a regular load.
•
Use a product that removes lime deposits. Follow the manufacturer’s directions.Suds or Foam in Dishwasher
•
Possible causes:•
Sudsing in the dishwasher can be caused by protein foods (milk, eggs, etc.) andan insufficient amount of detergent.
•
The water in the dishwasher is not hot enough to activate the defoaming agentsin the dishwasher detergent.
•
The user has used a non-automatic dishwasher detergent.•
Solutions:•
Increase the amount of detergent to reduce sudsing. Dishwasher detergentscontain defoaming agents to break down the suds in the dishwasher water.
•
Check that the water temperature is between 140 and 150 degrees Fahrenheit.Only use detergents that are made for automatic dishwashers.
Darkened Aluminum
•
Possible cause: A combination of water, heat, and alkaline foods will darken or stainaluminum products.
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377•
Solution: To remove this discoloration, instruct the customer to use an aluminumcleaner and to clean the item by hand. Never allow undissolved dishwasher
detergent to come in direct contact with the metal. Avoid placing aluminum items in
the lower rack, directly in front of the detergent dispenser.
Discoloration of Copper
•
Possible cause: Some copper items will discolor when washed by hand, as well aswhen washed in the dishwasher, because of the heat and detergent alkalinity.
•
Solution: Instruct the customer to use a copper cleaner to restore the copper color.Cracking (Crazing) of China
•
Possible cause: Crazing is the appearance of tiny cracks that appear over the entiresurface of the china. It can occur when porous earthenware, good china that is very
old, or lower-quality china is exposed to heat and moisture.
•
Solution: Once the glaze is cracked or crazed, the damage is permanent. Thischaracteristic is inherent in some clayware; this type of damage can occur during
use, handwashing, or automatic dishwashing.
Chipping of China and Crystal
•
Possible cause: Chipping usually occurs during normal use and handling, and simplymight not be noticed until the dishes are removed from the dishwasher. When the
dishes are loaded into the dishwasher according to the manufacturer’s instructions,
there is nothing in the dishwasher that can chip the dishes. The dishes should only
come in contact with the cushioned vinyl-coated racks.
•
Solution: Instruct the user to follow the manufacturer’s instructions in the use andcare manual for loading the dishwasher properly.
Metal Marks on Dishes and Glassware
•
Possible cause: If a metal item, especially aluminum, touches a dish in thedishwasher, a metal mark might result. This symptom appears as small black or
gray marks or streaks on dishes or glasses. However, most metal marks occur
during normal use, when the dishes come in contact with the flatware.
•
Solution: Instruct the user to load the dishwasher carefully in order to prevent metalitems from touching other dishes. There are products on the market that will
remove these marks. Have the user read over the use and care manual or check with
the manufacturer for this information.
Staining of Melamine Dinnerware
•
Possible cause: Stains on melamine dinnerware can result from contact with coffee,tea, and some fruit juices. If the surface is worn, it will stain more readily.
•
Solution: Some specialty products on the market are recommended for removingthese stains. Instruct the customer to read over the use and care manual or check
with the manufacturer for this information.
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•
Possible cause: Some plastic items cannot be exposed to the temperatures usuallyfound in dishwashers without changing shape.
•
Solution: Once the plastic item has distorted, it cannot be returned to its originalshape. In order to minimize or prevent plastic items from warping or melting,
instruct the user to do one of the following:
•
Choose the air-dry cycle to dry the dishes.•
Place the plastic items on the top rack.•
Purchase and use plastic items that are labeled “dishwasher-proof.”Discoloration of Silverplate
•
Possible cause: When silverplate takes on a copper- or bronze-colored appearance,the silverplate has worn thin and the base metal is showing through. The combination
of dishwasher detergent and the lack of hand-toweling might result in discoloration
of this base metal.
•
Solution: This discoloration can usually be removed by polishing the item with asilver polish or by soaking the item in vinegar for about 10 minutes. This is only a
temporary solution, however. Only a replating with silver by a jeweler will correct
the problem.
Tarnishing of Silverware (Sterling or Silverplate)
•
Possible cause: Sulfur in the water supply might be the cause. This effect might beaccelerated by the automatic dishwasher because of the higher water temperature
and because the usual hand-drying with a towel has been eliminated.
•
Solution: Because sulfur cannot be readily removed from the water supply, frequentpolishing is the only answer.
•
Possible cause: Silver will tarnish easily if it is left in contact with foods such asmayonnaise and eggs.
•
Solution: If silverware has been in contact with such foods, instruct the user to rinsethe item thoroughly as soon as possible after its use.
Bluish Discoloration of Stainless Steel
•
Possible cause: A bluish discoloration of some types of stainless steel is caused byheat and the alkalinity of the automatic dishwasher detergent.
•
Solution: This discoloration can be removed by using a paste of baking soda andwater or a stainless steel cleaner.
Corrosion or Rusting of Stainless Steel
•
Possible cause: When the protective oxide film on the surface of the steel is removed,corrosion will take place, as with ordinary steels. Certain foods will remove the
oxide film, such as table salt, vinegar, salad dressings, milk and milk products, fruits
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379and juices, tomatoes and tomato products, and butter. However, if the stainless steel
is washed, rinsed, and dried thoroughly, the oxygen of the air will heal the breaks in
the oxide film and return the stainless property to the steel. But if food is not
washed off promptly, the air cannot heal the break, and corrosion will occur.
•
Solution: There is no permanent solution. To minimize rusting, instruct the user torinse or wash the flatware as soon as possible after use.
Dishwasher Maintenance
The dishwasher’s interior is normally self-cleaning. However, there are times when the
customer will have to remove food particles or broken glass in the bottom of the tub.
Instruct the customer to clean the bottom edge of the dishwasher tub, which is sealed off by
the gasket when the door is closed. Food and liquids drip on to this area when the
dishwasher is loaded. The control panel should be cleaned with a soft damp cloth. Tell the
customer not to use any abrasive powders or cleaning pads. Also, advise the customer to
read the use and care manual for proper maintenance procedures for his or her brand of
dishwasher. Dishwashers are designed to flush away all normal food soils that have been
removed from the dishes. However, on occasion, certain foreign objects, such as fruit pits,
bottle caps, etc., might collect in the openings of the pump. These items should be removed
periodically to avoid clogging the drain system. Also, on occasion, some of these foreign
objects can get caught in the spray arm openings and will have to be cleaned out. Check the
racks carefully to see if there are any nicks or cuts in the vinyl. These nicks and cuts can be
repaired. A liquid vinyl-repair material is available through the manufacturer or at any
appliance supply store.
Repair Procedure
Each of the following repair procedures is a complete inspection and repair process for a
single dishwasher component, containing the information you need to test a component
that might be faulty and then replace it, if necessary.
Any person who cannot use basic tools should
not attempt to install, maintain, or repairany dishwashers. Any improper installation, preventative maintenance, or repairs will
create a risk of personal injury, as well as property damage. Call the service manager if
installation, preventative maintenance, or the repair procedure is not fully understood.
Water Inlet Valve
The water inlet valve controls the flow of water into the dishwasher tub, and is solenoidoperated.
The typical complaints associated with water inlet valve failure (Figure 14-15) are:
•
The dishwasher will run, but no water will enter dishwasher.•
The dishwasher will overfill and leak onto the floor.•
When the dishwasher is off, water still enters the tub.•
The dishes are not clean or not enough water enters the tub.380
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sWhen dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher through itscycles. Listen carefully, and you will hear if the water is entering the dishwasher.
On electronic models, turn off the electricity to the appliance and wait for two
minutes before turning it back on. If a fault code appears, look up the code. If the
dishwasher will not power up, locate the technical data sheet behind the control
panel or under the tub of the dishwasher for diagnostics information. On some
models you will need the actual service manual for the model you are working on
to properly diagnose the dishwasher. The service manual will assist you in properly
placing the dishwasher in the service test mode for testing the dishwasher
functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Is the appliance installed properly? Is the voltage supply correct for
the dishwasher? Is the water turned on all the way? The voltage at the receptacle is
between 108 volts and 132 volts during a load on the circuit. Do you have the
correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Double-check to ensure that the
electrical supply has been disconnected before removing any service panels.
Another way to disconnect the electricity is at the fuse panel or the circuit breaker
panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
Gasket Screen
FIGURE 14-1
5 A typical dishwasher water valve.PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
3814.
Remove the bottom panel. In order to gain access to the water valve, the bottompanel must be removed (Figure 14-16). The bottom panel is held on with either two
or four screws, depending on the model. Remove the screws, and remove the panel.
5.
Remove the wire leads. In order to check the solenoid coil on the water valve,remove the wire leads that connect to the solenoid coil from the wire harness
(Figure 14-17). These are slide-on terminal connectors attached to the ends of the
wire—just pull them off.
6.
Test the water valve. Using the ohmmeter, set the range on R × 1000, and place theprobes on the solenoid coil terminals (Figure 14-18). The meter should read
between 700- and 900-ohms resistance. If not, replace the water valve.
7.
Inspect the inlet screen. If you determine that the water valve is good, but there islittle water flow through the valve, inspect the inlet screen. If this screen is filled
with debris, it must be cleaned out. To accomplish this, use a small flat-blade
screwdriver and pry out the screen (Figure 14-19). Then wash out the screen,
making sure that all of the debris is removed. Reinstall the screen. Turn on the
water supply. Plug in the dishwasher. Allow the water to enter the tub to check the
flow rate of the water valve. The tub must be empty, because this will allow you to
check the flow rate properly. On a normal fill, the water line (on some models)
should be over the heating element within two minutes (Figure 14-20). When you
turn the dishwasher on and energize the water valve, if no water enters the
dishwasher tub, replace the water valve. If the water valve checks out okay, then
check the timer or electronic control board, float switch, and the wiring harness.
8.
Remove the water valve. Before removing the water valve, turn off the watersupply to the dishwasher. Then disconnect the water supply line from the inlet end
of the water valve and remove the fill hose from the outlet side (Figure 14-21). Next,
Adjustable toeplate
FIGURE 14-16
Bottom screwsRemoving the bottom
panel.
382
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sFIGURE 14-18
Connect meter probes
to the water valve
solenoid coil.
Inlet valve solenoid terminals
Wire leads from water
valve solenoid coil
FIGURE 14-17
Removing the wire leads from the solenoid coil.Inlet valve solenoid terminals
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
383FIGURE 14-19
Removing water valve
inlet screen. Be
careful not to distort
the screen.
Screen
FIGURE 14-20
Diagram indicates water level in dishwasher tub.Float
Fill switch
Heater
Under
filled
Over
filled
Normal
fill
384
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sremove the screws that hold the water valve to the chassis of the dishwasher. To
install the new water valve, just reverse the disassembly procedure and reassemble.
Check for water leaks. If none are found, reinstall the bottom panel and restore the
electricity to the dishwasher.
9.
Operate the dishwasher. Set the timer and control settings to operate thedishwasher through its cycle.
Motor and Pump Assembly
The motor and pump assembly today utilizes a direct drive motor/pump assembly. This
means the motor drives the pump, which is attached to the motor. The shaft seal (Figure 14-22)
is a two-part seal needed to keep water from dripping onto the motor. This ceramic and
carbon seal is fragile. The water in the tub acts as a lubricant for the seal.
The typical complaints associated with pump and motor failure are:
•
The water will not drain out of the dishwasher.•
Poor washability of the dishes.•
When the motor runs, there are loud noises.•
The fuses or circuit breaker will trip when the dishwasher is started.•
Water is leaking from the bottom of the dishwasher orleaking on the motor/pump assembly.
When dealing with these complaints, perform the
following steps:
1.
Verify the complaint. Verify the complaint by operatingthe dishwasher through its cycles. Listen carefully, and
Water inlet valve
FIGURE 14-21
Disconnect the water
supply line.
FIGURE 14-22
Dishwasher motor and
pump seals. The
seals prevent water
from leaking out of
the dishwasher.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
385you will hear if there are any unusual noises or if the circuit breaker trips. On
electronic models, turn off the electricity to the appliance and wait for two minutes
before turning it back on. If a fault code appears, look up the code. If the dishwasher
will not power up, locate the technical data sheet behind the control panel or under
the tub of the dishwasher for diagnostics information. On some models you will
need the actual service manual for the model you are working on to properly
diagnose the dishwasher. The service manual will assist you in properly placing the
dishwasher in the service test mode for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Is the appliance installed properly? Does the appliance have the
correct voltage? The voltage at the receptacle is between 108 volts and 132 volts
during a load on the circuit. Do you have the correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or at the circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the bottom panel. In order to gain access to the pump and motor assembly,the bottom panel must be removed (see Figure 14-16). The bottom panel is held on
with either two or four screws, depending upon the model. Remove the screws and
remove the panel.
5.
Disconnect the motor wire leads. Disconnect the motor wire leads from the wiringharness. Check the motor windings for continuity (Figure 14-23). Check for
resistance from the common wire lead to the run winding (Figure 14-24). Check
from the common to the wash winding (Figure 14-25).
To check for a grounded winding in the motor, take the ohmmeter probes and check
from each motor wire lead terminal to the motor housing (Figure 14-26). The
ohmmeter will indicate continuity if the windings are grounded (Figure 14-27).
If the motor/pump assembly shows signs of water leaking, replace the motor/
pump assembly as a complete unit. Most part manufacturers give a one-year
warranty on the motor/pump assembly. There is no advantage in tearing down the
motor/pump assembly to replace only one or two parts and receiving only a partial
warranty. Replacing the motor/pump assembly as a complete assembly will save
you time and money in the long run. If the motor/pump assembly checks out okay,
then check the timer and the motor relay (if the model you are repairing has one)
and check for a kinked or plugged drain line.
6.
Remove motor and pump assembly. Remove the lower dishwasher rack from thedishwasher. As shown in Figure 14-28, remove the wash tower and spray arm
assembly. If there is a filter, remove it also. Remove the motor wiring leads from
the wiring harness. Then remove the drain line from the pump assembly.
386
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sReach underneath the tub and rotate the four pump hold-downs 90 degrees inward
(Figure 14-29). You are now ready to remove the motor/pump assembly. Lift the
motor/pump assembly out from the inside of the tub (Figure 14-30). Keep the work
area dry to help prevent electrical shocks.
Multitester
Motor
terminal
wires
FIGURE 14-23
Check the motor
windings for
continuity.
FIGURE 14-24
Check from the
common to the drain
winding.
White
White
Black
Blue
Red
Blue - run winding
White - common
Red - drain winding
Black - wash winding
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
387FIGURE 14-25
Check from the
common to the wash
winding.
FIGURE 14-26
Check for the
grounded motor.
White
White
Black
Blue
Red
White
White
Black
Blue
Red Blue - run winding
White - common
Red - drain winding
Black - wash winding
(a)
(b)
Motor
housing
388
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sOhmmeter
White
Black
Blue
Red
FIGURE 14-27
The grounded motor.
Spray arm
Wash tower
FIGURE 14-28
Remove the wash tower and the spray arm assembly.PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
389Upper
spray arm
Water column
Nozzle cap
Washer
Lower
spray arm
Sump
guard
Power clean
module
and motor
Motor
hold-downs
FIGURE 14-29
An exploded view of a
dishwasher motor/
pump assembly.
FIGURE 14-30
Remove the motor/
pump assembly. After
removal, inspect the
tub for rust.
390
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s7.
Reinstall motor and pump assembly. To reinstall the motor/pump assembly, justreverse the order of step 6. Before restoring the electricity to the dishwasher, pour a
gallon of water into the tub and check for leaks underneath the tub. Restore the
electricity to the dishwasher, and run the dishwasher through a cycle. Check for
leaks again. If no leaks are found, reinstall the bottom panel.
Dishwasher Timer
Electromechanical timers are utilized for controlling the different cycles. The timer assembly
is driven by a synchronous motor in incremental advances. It controls and sequences the
numerous steps and functions involved in each cycle of a dishwasher.
On models with an electronic control board, refer to the service manual for proper
removal and testing. On models that use an electronic control along with a sequence switch,
refer to the service manual for proper removal and testing.
The typical complaints associated with dishwasher timer failure are:
•
The cycle will not advance.•
The dishwasher won’t run at all.•
The dishwasher will not fill.•
The dishwasher will not pump the water out.When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher through itscycles. Before you change the timer, check the other components controlled by the
timer.
2.
Check for other factors. You must check for other factors that could affect theoperation of the appliance. Is the appliance installed properly? Does the appliance
have the correct voltage? The voltage at the receptacle is between 108 volts and 132
volts during a load on the circuit. Do you have the correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the console to gain access. Begin by removing the four screws from theconsole to access the timer (Figure 14-31). Turn the timer knob counterclockwise to
remove it from the timer shaft, and slide the indicator dial off the shaft. Remove the
console panel from the dishwasher. On some models, the latch handle knob will
also have to be removed.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
391FIGURE 14-31
Remove the screws to
access the control
panel.
Remove screw
Remove screw
Remove screw
Remove screw
Console
5.
Test the timer. Disconnect the timer motor wire leads from the timer assembly.Using the ohmmeter, set the range on R
× 1000, and place the probes on the timermotor terminals (Figure 14-32). The meter should indicate some resistance. If not,
replace the timer. If the motor checks out, then check the door latch switch, cycle
extender relay, and the float switch assembly.
Timer motor terminals
Timer
FIGURE 14-32
Attach the meter
probes and test for
continuity.
392
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sFIGURE 14-33
Removing the timer.
Timer plug
Timer
Timer mounting screws
6.
Remove the timer. To remove the timer, remove the timer mounting screws(Figure 14-33). Remove the wire lead terminals from the timer. Mark the wires as to
their location on the timer. Some timers have a disconnect terminal block instead of
individual wires, which makes it easier to remove the timer wires.
7.
Install the new timer. To install a new timer, just reverse the disassembly procedure,and reassemble. Reinstall the console panel, and restore the electricity to the
dishwasher. Test the dishwasher operation.
The Dishwasher Door Is Hard to Close
Check the latch assembly, door gaskets, tub gaskets, and on some models, the corner gaskets.
The typical complaints associated with a dishwasher door being hard to close are:
•
The door is hard to close.•
The door won’t latch.•
The dishwasher won’t run.When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by trying to close and latch the door.2.
Check for external factors. You must check for external factors not associated withthe appliance. Is the appliance installed properly? Be sure that the dishwasher door
is not binding against the side cabinet.
3.
Run the dishwasher. By pushing on the door, you finally latch the door closed.Next, run the hot water faucet closest to the dishwasher to flush out the supply line.
Then turn the timer to the normal wash cycle with heated dry, and let it run through
the entire cycle. By doing this procedure, the gasket will soften enough to form itself
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
393to the tub while it is compressed. This should make it easier to latch the door. If not,
adjust the latch assembly. If it is still too hard to close, replace the door gasket.
4.
Replace the door gasket. To remove the old gasket, remove the screws or clips thathold the old gasket in place (Figure 14-34). On some models, the gasket is pressed
into the inner door assembly. Remove the inner panel from the dishwasher, and pull
off the gasket from the panel (Figure 14-35). Soak the new gasket in warm water to
make it more flexible.
5.
Test a new gasket. After you have installed the new door gasket, close the dishwasherdoor, and test to see if the door latches without pushing hard against it.
6.
Check for water leaks. Run the dishwasher through another cycle to check forwater leaking out the door. Most models have a baffle, or tub, gasket. If the
dishwasher that you’re working on has one, check to make sure it is not defective.
The tub gasket is located either on the tub or behind the inner door panel.
Dishwasher Heating Element
Most dishwashers use a calrod heating element to heat the water and dry the dishes. The
element consists of a tungsten wire packed in magnesium oxide and surrounded by a
coated stainless steel sheath. The resistance and voltage can be measured with a multimeter
to verify if the element is functioning properly.
FIGURE 14-34
Removing dishwasher
door gasket.
To replace
Clip
To remove
Gasket
Insert screwdriver
blade under
flange of clip;
pry outward
Apply pressure
to flange of
clip; press
into place
394
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sFIGURE 14-35
Pull off the gasket,
being careful not to
damage the door liner.
Door gasket Track
Door
The typical complaints associated with the heating element are:
•
Dishes are still wet at the end of the cycle.•
The dishwasher stalls in the middle of the cycle.When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher, starting atthe dry cycle. On electronic models, turn off the electricity to the appliance and wait
for two minutes before turning it back on. If a fault code appears, look up the code.
If the dishwasher will not power up, locate the technical data sheet behind the
control panel or under the tub of the dishwasher for diagnostics information. On
some models you will need the actual service manual for the model you are
working on to properly diagnose the dishwasher. The service manual will assist
you in properly placing the dishwasher in the service test mode for testing the
dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. For example, check the Energy Saver switch. Is it set for heat-dry? Is
the appliance installed properly? Does the appliance have the correct voltage? The
voltage at the receptacle is between 108 volts and 132 volts during a load on the
circuit. Do you have the correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or the circuit breaker panel. Turn off the electricity.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
395W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the bottom panel. In order to gain access to the heater wire terminals, thebottom panel must be removed (see Figure 14-16). The bottom panel is held on with
either two or four screws, depending on the model. Remove the screws and remove
the panel.
5.
Test the heating element. To test the heating element (Figure 14-36), remove thewires from the heating element terminals (Figure 14-37). These are slide-on terminal
connectors attached to the ends of the wire. Use the ohmmeter to check for
continuity between the two element terminals (Figure 14-38). If the meter indicates
no continuity between the terminal ends, replace the heater.
To check for a shorted-out heating element, take one end of the ohmmeter probe
and touch the element terminal; then, with the other probe, touch the sheath (outer
cover of element), shown in Figure 14-39. If the meter indicates continuity, the
element is shorted out and should be replaced.
6.
Remove the heating element. To remove the heating element (with the wiresalready removed from the heater terminals), unscrew the locknuts that hold the
element in place. From inside the tub, remove the heating element (Figure 14-40).
7.
Install a new heating element. To install a new element, just reverse the disassemblyprocedure and reassemble. Then test the new element by repeating step 1.
Cycle Selector Switch
The dishwasher cycle selector switch allows the consumer to select the various cycles and
options for that model dishwasher. When the consumer turns on the timer to start the
Section A-A
Helix A
A
Sheath
Electrical insulation
Heating element
FIGURE 14-36
The dishwasher
heating element.
396
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sdishwasher cycle, if the cycle selector switch buttons are not selected correctly, the dishwasher
will not perform to the consumer’s satisfaction.
The typical complaints associated with the cycle selector switch are:
•
Inability to select a different cycle.•
The consumer inadvertently selected the wrong cycle.FIGURE 14-39
To check for a
shorted-out element,
attach the meter
probe to one terminal
and attach the other
probe to the sheath.
Heating element
terminals Heating
element
terminals
FIGURE 14-37
Remove the wireterminals from the heater element.
FIGURE 14-38
Set the meter on the ohms scale. Connect theprobes to the heater terminals.
Terminal cover
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
397FIGURE 14-40
Removing the heating
element.
Locknut
When dealing with these complaints, perform the following steps:
1.
Verify the complaint. As shown in Figure 14-41, verify the complaint by trying toselect different cycles. On electronic models, turn off the electricity to the appliance
and wait for two minutes before turning it back on. If a fault code appears, look up
the code. If the dishwasher will not power up, locate the technical data sheet behind
the control panel or under the tub of the dishwasher for diagnostics information.
On some models you will need the actual service manual for the model you are
working on to properly diagnose the dishwasher. The service manual will assist
you in properly placing the dishwasher in the service test mode for testing the
dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. For example, is there any physical damage to the component? Did
you check for the correct voltage? The voltage at the receptacle is between 108 volts
and 132 volts during a load on the circuit. Do you have the correct polarity? (See
Chapter 6.)
398
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the control panel. To remove the control panel, remove the screws alongthe top inside edge of the door (see Figure 14-31). On some models, you might have
to remove the door latch knob in order to completely remove the control panel.
5.
Test the cycle selector switch. To test the cycle selector switch, remove all wires fromthe switch. Just remember—you will have to identify the wires according to the
wiring diagram in order to reinstall them back on the cycle selector switch properly.
Take your ohmmeter, and check for continuity on the switch contacts; press the
switch that coincides with the terminals that are being checked (Figure 14-42). At this
point, you have to use the wiring diagram to identify the switch contacts.
6.
Remove the cycle selector switch. To remove the cycle selector switch, remove thescrews that hold the component to the control panel (Figure 14-43).
7.
Reinstall the cycle selector switch. To reinstall the cycle selector switch, just reversethe disassembly procedure and reassemble. Remember—you will have to identify
the wires according to the wiring diagram in order to reinstall them back on the
cycle selector switch properly.
FIGURE 14-41
Selecting a cycle.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
399Control panel
Multitester Switch terminals
Selector switch
FIGURE 14-42
Testing the selector switch contacts.FIGURE 14-43
Removing the selector switch.400
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sDishwasher Door Switch
Sometimes, the dishwasher door latch assembly and/or switch malfunctions and the door
will not close properly, or the door switch will prevent the dishwasher from coming on at
all. When dealing with these complaints, perform the following steps:
1.
Verify the complaint. As shown in Figure 14-44, verify the complaint by closing thedishwasher door and turning the timer dial to start the wash cycle. On electronic
models, turn off the electricity to the appliance and wait for two minutes before
turning it back on. If a fault code appears, look up the code. If the dishwasher will not
power up, locate the technical data sheet behind the control panel or under the tub of
the dishwasher for diagnostics information. On some models you will need the actual
service manual for the model you are working on to properly diagnose the dishwasher.
The service manual will assist you in properly placing the dishwasher in the service
test mode for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Is the appliance installed properly? Does the appliance have the
correct voltage? The voltage at the receptacle is between 108 volts and 132 volts
during a load on the circuit. Do you have the correct polarity? (See Chapter 6.) Is
there any physical damage to the component?
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will not
make contact with metal. This act will allow you to test the components without electrical mishaps.
4.
Remove the control panel. To remove the control panel, remove the screws alongthe top inside edge of the door (see Figure 14-31). On some models, you might have
to remove the door latch knob in order to completely remove the control panel.
FIGURE 14-44
Closing the door and
running the
dishwasher.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
4015.
Test the door switch. To test the door switch, remove the two wires from the switch(Figure 14-45). Close and latch the door. With your ohmmeter, check for continuity
between the two terminals on the switch. Then open the door latch and check for no
continuity between the terminals. If the switch fails these tests, replace the switch.
6.
Remove the door switch. Remove the screws that secure the switch in place.Remove the switch.
7.
Install new door switch. To install the new door switch, just reverse the disassemblyprocedure and reassemble. Then reconnect the electricity and test the dishwasher.
Float and Float Switch
Sometimes, the dishwasher float and the float switch malfunctions and water will not enter
the tub, or water overfills and spills onto the floor. When dealing with these complaints,
perform the following steps:
1.
Verify the complaint. Verify the complaint by closing the dishwasher door andturning the timer dial to start the wash cycle. On electronic models, turn off the
electricity to the appliance and wait for two minutes before turning it back on. If a
fault code appears, look up the code. If the dishwasher will not power up, locate the
technical data sheet behind the control panel or under the tub of the dishwasher for
OHMS
6 8 10 15 20 30 50 100
200
5 4 3 2 1 0
OHMS
DC
AC
DC
AC
7 10 15 20
5 4 2 3 1 0
30 50 100 200 500
250
50
10
200
40
8
150
30
6
100
20
4
50
10
2
25
5
10
25
20
4
8
20
15
3
6
15
10
8
10
2
4
10
5
1
2
5
642 0 2 4 6
VOLT-OHM MILLIAMMETER
RESET 5A
DC AC
DC
ALL TERMINALS 10V MAX
COMMON
R
1L P ( )
1VDC
2.5V
AMP CLAMP
10V
100V
2.5V
50mA
250V
500V
1000V
OFF
TRANSIT
R
10L P ( )
R
1R
1000.5mA
5mA
AMPS
50mA
500mA
R
1KR
10KOUTPUT
150 VDC
MAX
?
OHMS ADJ
50mA 5A
250mV
dB
NC
COM.
FIGURE 14-45
The dishwasher latch
assembly in the
closed position.
402
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sdiagnostics information. On some models you will need the actual service manual
for the model you are working on to properly diagnose the dishwasher. The service
manual will assist you in properly placing the dishwasher in the service test mode
for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance, as was done in the previous sections. Did you check for the correct
voltage? The voltage at the receptacle is between 108 volts and 132 volts during a
load on the circuit. Do you have the correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or the circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will not
make contact with metal. This act will allow you to test the components without electrical mishaps.
4.
Check the float. Check the float from the inside of the tub (Figure 14-46). Be surethat the float moves freely up and down. If there is any soap buildup around the
float, clean it off.
Float
FIGURE 14-46
Inspecting the loat
assembly. Check for
soap buildup around
the stem and inside of
the loat.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
403FIGURE 14-47
Testing the loat
switch contacts.
Mountingbracket
Continuity tester
Float
switch
terminals
5.
Remove the bottom panel. In order to gain access to the float switch terminals, thebottom panel must be removed (see Figure 14-16). The bottom panel is held on with
either two or four screws, depending on the model. Remove the screws, and remove
the panel.
6.
Test the float switch. The float switch is located under the float, underneath the tub(Figure 14-47). Remove the wires from the terminals, and test for continuity. Lift the
float—there should be no continuity. Let the float rest, and you should have
continuity. If the test fails, replace the float switch.
7.
Remove the float switch. To remove the float switch, you will have to remove thescrews that hold the switch in place (Figure 14-48).
8.
Install a new float switch. To install the new float switch, just reverse thedisassembly procedure and reassemble. Then reconnect the electricity and test a
dishwasher cycle that fills the dishwasher.
Wetting Agent and Detergent Dispensers
The dishwasher detergent dispenser will operate by electrical or mechanical means. On some
models, the detergent dispenser will operate by a bimetal, motor-driven, or mechanical lever
working off the timer assembly. The dishwasher wetting agent dispenser will dispense
the wetting agent by an electrical or mechanical lever too. On some models the detergent and
wetting agent dispensers are combined into one assembly.
The typical complaints associated with the wetting agent and detergent dispensers are:
•
The dishes are dirty.•
The dishes have spots on them.404
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s•
Detergent remains in the dispenser.•
Wetting agent is leaking onto the floor.When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher through itscycles. Make sure that the detergent dispenser door is not blocked by dishes. Also
check the wetting agent level in the dispenser. On electronic models, turn off the
electricity to the appliance and wait for two minutes before turning it back on. If a
fault code appears, look up the code. If the dishwasher will not power up, locate the
technical data sheet behind the control panel or under the tub of the dishwasher for
diagnostics information. On some models you will need the actual service manual
for the model you are working on to properly diagnose the dishwasher. The service
manual will assist you in properly placing the dishwasher in the service test mode
for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. For example, is there any physical damage to the component? Is the
water in the dishwasher at the correct level? Did the consumer fill the wetting agent
dispenser with wetting agent? Did you check the voltage? The voltage at the
receptacle is between 108 volts and 132 volts during a load on the circuit. Do you
have the correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
Float assembly
Switch
Screw
“O” Ring
Collar
Screw
Float
FIGURE 14-48
An exploded view of
the loat switch
assembly.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
405W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the control panel. To remove the control panel, remove the screws alongthe top inside edge of the door (see Figure 14-31). On some models, you might
have to remove the door latch knob in order to completely remove the control
panel. Then reconnect the electricity, latch the dishwasher door, and test a dishwasher
cycle. A cam follower next to the timer will actuate the detergent dispenser when the
wash cycle is in the second wash. The cam follower will engage the draw bar
(Figure 14-49) and pull up on the detergent lid latch, releasing the detergent lid and
allowing the detergent to enter into the wash cycle. In the final rinse cycle, the same
operation occurs to release the wetting agent from the wetting agent dispenser.
Draw bar
spring
Detergent lid
Lid spring
Latch
Slide latch
spring
Actuator
Draw bar
lower
FIGURE 14-49
A side view of the
detergent dispenser.
406
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s5.
Remove the wetting agent dispenser. As illustrated in Figure 14-50a, remove the dripcover and drawbar spring. Now begin to remove the upper and lower drawbars by
aligning the lower drawbar holes with the locating tabs. In Figure 14-50b, you will
note that the locating tabs will align with their respective holes while removing the
drawbars. Remember where they reattach when it comes to reassembly later. Begin to
slide the drawbars apart, as shown in Figure 14-50c. Next, you will have to remove the
wetting agent cap by turning the cap and seal assembly counterclockwise, as in
Figure 14-50d. Using a ¾-inch socket wrench, begin to insert it into the wetting agent
dispenser locking tabs, shown in Figure 14-50d, to release the wetting agent dispenser
from the inner door liner. Now you are ready to remove the wetting agent dispenser
actuator. Spread apart the two locking tabs, as shown in Figure 14-50e, and remove the
upper and lower slides from the dispenser actuator. Next remove the diaphragm spring
and diaphragm (Figure 14-50e). To remove the detergent door and actuator assembly,
use a small flat-blade screwdriver to depress and release the lower tabs, noting the
position of the door latch level through the hole in the lower slide (Figure 14-50f).
Finally, remove the upper slide, slide spring, and the lower slide (Figure 14-50g).
Drawbar spring
Drip cover
(a)
FIGURE 14-50
a Remove the dripcover and drawbar spring.
Locking tabs
Drawbar
assembly
Lower
drawbar
Locating
tab
Upper slide
locating hole
Upper
drawbar
Locking
tab
Locating
tab
Upper slide
locating hole
Locking
tab
(b)
FIGURE 14-50
b Removal of the drawbars. Take note of thealignment of the locating tabs.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
407Upper
drawbar
Lower
drawbar
(c)
(d)
Wet agent
cap
Seal
Wet agent
cap opening
3/4” OR
Socket
Special
tool
Wet agent
dispenser
locking tabs
Wet agent
dispenser
locking tabs
Wet agent
dispenser
assembly
(e)
Lower
slide
Upper
slide
Wet agent
dispenser
actuator
Wet agent
Diaphragm dispenser
spring
Diaphragm
Metering
chamber Locking
tabs (f)
Hook
Lever
Detergent
door latch
snap
Detergent
door latch
Upper
tabs Detergent door
actuator assembly
Lower
slide opening
Door
latch lever
Lower
tab
FIGURE 14-50
c The upperand lower drawbars. To
remove, follow the
direction of the arrows.
FIGURE 14-50
d Removal of the wetting agent dispenser.FIGURE 14-50
e Removal of the actuator,diaphragm spring, and the diaphragm
from the wetting agent dispenser.
FIGURE 14-50
f Removal of the detergent door actuator assemblyand detergent door latch. Remember the tab alignment when
dissembling and reassembling.
408
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sUpper
slide
Lower
slide
Detergent door
actuator
Slide spring
(g)
FIGURE 14-50
gThe upper slide, slide
spring, lower slide,
detergent door
actuator, and spring
will be removed last in
disassembly; it will be
the irst step in
reassembly.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
4096.
Install new wetting agent and detergent dispenser. To install the new dispenser,just reverse the disassembly procedure and reassemble. Then reconnect the
electricity and test the dishwasher.
Water Heater Operating Thermostat or Thermistor
The bimetal thermostat is secured and located underneath the tub. The purpose of the
thermostat is to either act as a safety net to prevent overheating or is used to raise the water
temperature in the tub. The thermistor is used in some models to sense the water temperature
on certain cycles. The thermistor sends signals back to the electronic control.
The typical complaints associated with the water heater operating thermostat are:
•
Poor washability•
The dishwasher timer will not advance.•
Low inlet water temperature.•
Dishwasher water line hooked up to the cold water line.When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher through itscycles. Take the temperature of the water in the dishwasher tub when the
dishwasher is in the wash cycle. Also check the hot water temperature at the sink. It
should be between 120 to 140 degrees Fahrenheit. On electronic models, turn off the
electricity to the appliance and wait for two minutes before turning it back on. If a
fault code appears, look up the code. If the dishwasher will not power up, locate the
technical data sheet behind the control panel or under the tub of the dishwasher for
diagnostics information. On some models you will need the actual service manual
for the model you are working on to properly diagnose the dishwasher. The service
manual will assist you in properly placing the dishwasher in the service test mode
for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Test the hot water temperature at the sink. The water temperature
should be around 120 to 140 degrees Fahrenheit. The purpose of this thermostat is
to delay the wash cycle until the water temperature reaches between 135 and 145
degrees Fahrenheit. The rule of thumb is it takes 20 minutes to raise the water
temperature two degrees. The thermostat will then close and complete the timer
motor circuit, allowing the dishwasher cycle to continue. Did you check the
voltage? The voltage at the receptacle is between 108 volts and 132 volts during a
load on the circuit. Do you have the correct polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
410
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sW
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will not
make contact with metal. This act will allow you to test the components without electrical mishaps.
4.
Remove the bottom panel. In order to gain access to the water heater operatingthermostat terminals, the bottom panel must be removed (see Figure 14-16). The
bottom panel is held on with either two or four screws, depending on the model.
Remove the screws, and remove the panel. Inspect the wiring connections first.
5.
Remove and test the water heater operating thermostat. Locate the thermostat(Figure 14-51) underneath the tub, and remove the wires from the terminals.
Remove the thermostat from the dishwasher tub. Take a metal pot of water, and
heat it up on the range until the temperature reaches between 150 and 160 degrees
Fahrenheit. Next, set your multimeter to the ohm scale. Test the thermostat before
placing it against the metal pot—it should read infinite resistance. Now place the
thermostat against the metal pot of hot water—the thermostat should close and the
multimeter will read continuity. If not, replace the thermostat.
6.
Remove and test the thermistor. Locate the thermistor underneath the tub, andremove the wires from the terminals. Test the thermistor using the multimeter, and
set the meter on the ohm scale. Write down the resistance reading and check it
against the technical data sheet for the proper rating. If the resistance does not
match the technical data sheet, replace it.
7.
Installing a new water heater operating thermostat or thermistor. To install thenew thermostat or thermistor, just reverse the disassembly procedure and
reassemble. Then reconnect the electricity and test the dishwasher.
High-Limit Heater Thermostat
The high-limit heater thermostat is a protective device that will prevent the heater from
overheating.
The typical complaints associated with the high-limit heater thermostat are:
•
The dishes are extremely hot at the end of the cycle.•
It smells as if something is burning.•
Excessive steam is coming from the vent.Water heater
operating thermostat
Thermostat located
underneath the
dishwasher tub
FIGURE 14-51
The heater operating
thermostat will allow
the water to heat up
to 145 degrees
Fahrenheit.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
411When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher through itscycles. The purpose of this thermostat is to act as a safety switch to disconnect the
heater in the event the temperature rises above 185 degrees Fahrenheit. On
electronic models, turn off the electricity to the appliance and wait for two minutes
before turning it back on. If a fault code appears, look up the code. If the
dishwasher will not power up, locate the technical data sheet behind the control
panel or under the tub of the dishwasher for diagnostics information. On some
models you will need the actual service manual for the model you are working on
to properly diagnose the dishwasher. The service manual will assist you in properly
placing the dishwasher in the service test mode for testing the dishwasher
functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Did you check the voltage? The voltage at the receptacle is between
108 volts and 132 volts during a load on the circuit. Do you have the correct
polarity? (See Chapter 6.)
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the bottom panel. In order to gain access to the high-limit heaterthermostat terminals, the bottom panel must be removed (see Figure 14-16). The
bottom panel is held on with either two or four screws, depending on the model.
Remove the screws, and remove the panel. Inspect the wiring connections first.
5.
Remove and test the high-limit heater thermostat. Locate the high-limitthermostat (Figure 14-52) underneath the tub, and remove the wires from the
terminals. Remove the thermostat from the dishwasher tub. Take a metal pot of
water, and heat it up on the range until the temperature reaches 185 degrees
Fahrenheit. Next, set your multimeter to the ohm scale. Test the thermostat before
placing it against the metal pot of hot water—the multimeter will read continuity.
Now place the thermostat bimetal section against the metal pot of hot water—the
thermostat should open and the multimeter will read infinite resistance. If not,
replace the thermostat.
6.
Install a new high-limit heater thermostat. To install the new thermostat, justreverse the disassembly procedure and reassemble. Then reconnect the electricity
and test the dishwasher.
412
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e sDishwasher Motor Start Relay
The dishwasher motor start relay is a solenoid-activated relay used to start the dishwasher
motor in some models.
The typical complaints associated with the motor start relay are:
1. The dishwasher motor will not start.
2. The dishwasher motor hums and shuts off on overload.
When dealing with these complaints, perform the following steps:
1.
Verify the complaint. Verify the complaint by operating the dishwasher. If themotor does not start, turn the dishwasher off immediately. On electronic models,
turn off the electricity to the appliance and wait for two minutes before turning it
back on. If a fault code appears, look up the code. If the dishwasher will not power
up, locate the technical data sheet behind the control panel or under the tub of the
dishwasher for diagnostics information. On some models you will need the actual
service manual for the model you are working on to properly diagnose the
dishwasher. The service manual will assist you in properly placing the dishwasher
in the service test mode for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Is there electricity to the dishwasher? The voltage at the receptacle is
between 108 volts and 132 volts during a load on the circuit. Do you have the
FIGURE 14-52
The high-limit heater
thermostat location.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
413correct polarity? (See Chapter 6.) The purpose of the motor start relay is to protect
the dishwasher motor. This current-sensitive relay will close the contacts when the
current increases for about one or two seconds when the motor begins to start.
When the dishwasher motor starts and runs, the current will decrease in the motor
start relay, thus opening the contacts.
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the bottom panel. In order to gain access to the water heater operatingthermostat terminals, the bottom panel must be removed (see Figure 14-16). The
bottom panel is held on with either two or four screws, depending on the model.
Remove the screws, and remove the panel. Inspect the wiring connections first.
5.
Remove and test the motor start relay. Remove the motor start relay from thedishwasher (Figure 14-53) by removing the screw that holds the relay in place.
Disconnect the wires from the relay. Set your ohmmeter to the R x 1 scale, and
measure the coil’s resistance. The coil will read less than 1 ohm if it is good. Next,
attach your ohmmeter probes to the relay contacts; you will check the relay contacts
for continuity by turning the relay upside down. If you do not know which way is
up or down on the relay, there is an arrow and the word “up” stamped on the relay.
The motor start relay contacts should be closed, and the ohmmeter will read zero
resistance. With the ohmmeter probes still attached to the relay, turn the relay rightside-
up to check the continuity of the contacts—the relay contacts will be open, and
the ohmmeter will read infinite resistance.
Screw
FIGURE 14-53
The dishwasher motor
start relay is located
behind the lower front
panel.
414
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s6.
Install a new dishwasher motor start relay. To install the new motor start relay, justreverse the disassembly procedure and reassemble. Then reconnect the electricity
and test the dishwasher.
Electronic Control Board, Display Board, and Touch Pad Panel
The electronic control board monitors all of the functions and cycles. When servicing this
component, check all wiring for loose connections at the wiring harness, connector plugs,
and the pins. Loose connections are common and most likely will cause the dishwasher to
operate erratically.
The typical complaints associated with the electronic control board, display board, and
touch pad panel are:
•
Dishwasher won’t run or power up.•
Unable to program the dishwasher.•
The display board will not display anything.•
One or more key pads will not accept commands.•
Unusual display readouts and/or error codes.When dealing with these complaints, perform the following steps:
N
OT E To prevent electrostatic discharge (ESD) from damaging expensive electronic components,follow the steps in Chapters 6, 9, and 11.
1.
Verify the complaint. Verify the complaint by operating the dishwasher. Turn offthe electricity to the appliance and wait for two minutes before turning it back on. If
a fault code appears, look up the code. If the dishwasher will not power up, locate
the technical data sheet behind the control panel or under the tub of the dishwasher
for diagnostics information. On some models you will need the actual service
manual for the model you are working on to properly diagnose the dishwasher. The
service manual will assist you in properly placing the dishwasher in the service test
mode for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Is there electricity to the dishwasher? The voltage at the receptacle is
between 108 volts and 132 volts during a load on the circuit. Do you have the
correct polarity? (See Chapter 6.) Check for a blown thermal fuse in the circuit.
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position the panel against the door so that the
wiring will not make contact with the door. This act will allow you to test the components
without electrical mishaps.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
4154.
Remove the control panel. To remove the control panel, remove the screws alongthe top inside edge of the door (see Figure 14-31). On some models, you might have
to remove the door latch knob in order to completely remove the control panel.
5.
Test the electronic control board, display board, or touch pad panel. If you areable to run the dishwasher diagnostic test mode, check the different functions of the
dishwasher. Use the technical data sheet for the model you are servicing to locate
the test points from the wiring schematic. Do not forget to check all wiring
connections and wiring. Using the technical data sheet, test the key pad matrix,
display board LEDs, input voltages, and output voltages on the electronic control
board.
6.
Remove the electronic control board, display board, or touch pad panel. Toremove the defective component, remove the covers that shield the control, and
then remove the screws that secure the boards to the control panel (Figure 14-54).
Disconnect the connectors from the electronic control board, display board, or the
touch pad panel. On some models, the touch pad panel might be glued to the
control panel. Once you remove the defective part, you will have to replace it with a
new one.
Control board cover
Electronic
control board
Display board
shield
Display
board
Vent
Control panel
Touch pad panel
FIGURE 14-54
An exploded view of the electronic components in a dishwasher.416
P a r t V I : A p p l i a n c e S e r v i c e , I n s t a l l a t i o n , a n d P r e v e n t i v e M a i n t e n a n c e P r o c e d u r e s7.
Install the new component. To install a new electronic control board, display board,or touch pad panel, just reverse the disassembly procedure and reassemble.
Reinstall the console panel, and restore the electricity to the dishwasher. Test the
dishwasher operation.
Turbidity Sensor
The turbidity sensor (Figure 14-55a and b) is located on the motor and pump assembly. Its
main purpose is to measure the amount of suspended food particles in the wash water. If it
senses food particles, on some models, an extra wash cycle will be added to the length of
the dishwashing cycle.
The typical complaints associated with the turbidity sensor are:
•
The dishes are not coming out clean at the end of the cycle.•
Food remains on the dishes.1.
Verify the complaint. Verify the complaint by operating the dishwasher through itscycles. On electronic models, turn off the electricity to the appliance and wait for two
minutes before turning it back on. If a fault code appears, look up the code. If the
dishwasher will not power up, locate the technical data sheet behind the control
Turbidity sensor
FIGURE 14-55
a A typical turbidity sensorused to detect food particles in the wash
water.
FIGURE 14-55
b A turbidity sensor located in the pumpassembly.
PART VI
C h a p t e r 1 4 : A u t o m a t i c D i s h w a s h e r s
417panel or under the tub of the dishwasher for diagnostics information. On some
models you will need the actual service manual for the model you are working on to
properly diagnose the dishwasher. The service manual will assist you in properly
placing the dishwasher in the service test mode for testing the dishwasher functions.
2.
Check for external factors. You must check for external factors not associated withthe appliance. Is the appliance installed properly? Does the appliance have the
correct voltage? The voltage at the receptacle is between 108 volts and 132 volts
during a load on the circuit. Do you have the correct polarity? (See Chapter 6.) Is the
water hot enough?
3.
Disconnect the electricity. Before working on the dishwasher, disconnect theelectricity. This can be done by pulling the plug out of the wall receptacle. Be sure
that you only remove the dishwasher plug. Or disconnect the electricity at the fuse
panel or at the circuit breaker panel. Turn off the electricity.
W
ARNING Some diagnostic tests will require you to test the components with the power turned on.When you disassemble the control panel, you can position it in such a way that the wiring will
not make contact with metal. This act will allow you to test the components without electrical
mishaps.
4.
Remove the bottom panel. In order to gain access to the pump and motor assembly,the bottom panel must be removed (see Figure 14-16). The bottom panel is held on
with either two or four screws, depending upon the model. Remove the screws and
remove the panel.
5.
Test and remove the turbidity sensor. After locating the turbidity sensor(Figure 14-55b), remove the wires and test the sensor, using the ohms scale on the
multimeter. Verify the reading against the technical data sheet or the service
manual for proper specifications. Before removing the turbidity sensor, place a pan
underneath to collect the water. To remove the sensor on this model, just twist and
turn and pull out.
6.
Reinstall the turbidity sensor. To reinstall the turbidity sensor, just reverse theorder of step 5. Before restoring the electricity to the dishwasher, pour a gallon of
water into the tub and check for leaks underneath the tub. Restore the electricity to
the dishwasher, and run the dishwasher through a cycle. Check for leaks again. If
no leaks are found, reinstall the bottom panel.